Achieving high-efficiency, fully automatic box packing at a speed of 120 bags per minute

The state-of-the-art XY robot packs a heavy item up to 1kg at a high rate of 120 bags per minute on a fully automatic basis. In addition, efficiency of packing is increased dramatically by the capability of 2-box simultaneous packing. Perfect measures against noise and vibration have been taken.

The even-more-compact main unit flexibly adapts to various production lines.

The GENE is a compact design device in comparison to conventional equipment. In addition, the equipment allows for supplying products in either of two directions, which makes flexible line layout possible in a place where space is at a premium. By minimizing the footprint, ample spaces are left for work and maintenance.

The equipment's flexibility in allowing for product to be supplied from either the right or left side will meet the line layout requirements of your factory.

The extended functions made possible by measuring device expertise enhance the reliability of a product line still further.

The equipment provides outstanding functions for checking airtightness, weight, and the number of bags in a corrugated cardboard box. These functions are possible only with the expertise of a measuring equipment maker (optional). The extended functions achieve full-scale product quality management of a higher grade. (Interlocked control with a metal detector, which detects intrusion of metal in a bag, is also possible.)

Enhancement of extended functions

Box builder
The box builder makes a maximum of 20 boxes per minute and supplies the boxes to the case packer automatically.

Product arranger
On the conveyor, the arranger systematically arranges the bagged products supplied from the computer-controlled scale and then supplies the products to the case packer.

Pitch controller
The pitch controller automatically corrects subtle fluctuations of product pitch from previous processes, all the while maintaining stable, high-speed operation.

Weight checker
The weight checker measures the content weight of a bagged product and checks the weight to be within the bounds of allowance. Products out of the bounds are ejected automatically to a rejection chute.

Sealing checker
The sealing checker verifies the airtightness of the products that have been measured and packed with film by the computer-controlled scale.

Case checker
The case checker measures the weight of a corrugated cardboard box and checks the number of bags in the box against a predetermined value.

An operation interlocked with the ACM-150FU box builder makes for an accurate and high-efficiency production line.

The production line will pack a maximum of 20 corrugated cardboard boxes per minute and supply the boxes to the case packer. A maximum of 150 corrugated cardboard sheets are stored. Interlocked operation with the case packer is possible simply by adjusting the height of the box supplier.